Performance Management

We resolve operating system gaps

Productivity - Increase Output of Aluminum Foundry Line

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Project Challenge

Increase Output of the foundry line by 20%, without investment and without adding headcount.

Strategy Applied

  1. Define working group and objectives.
  2. Situation diagnosis using brainstorming, Ishikawa, and Pareto.
  3. Defined focus on improving MTTR and MTBF to increase the availability of the foundry line by 20%.
  4. Construct Action Plan.
  5. Set monthly review meetings and use of PDCA cycle.

Implemented Results

  1. Availability of the foundry line increased from 75% to 88%.
  2. Output increased by 22%.