Performance Management

We resolve operating system gaps

Deliveries - Delayed delivery and high rework

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Project Challenge

  1. Customer complaints due to delivery delays – 2-week backlog.
  2. Waste with 35% rework.

Strategy Applied

  1. Defined with Senior Management and implemented Daily Management (SFM).
  2. Created KPIs across the factory with reliable daily data collection.
  3. Implemented ShopFloor Management Boards at all levels and trained leadership in the methodology.
  4. Created Standard Work for Leadership to maintain discipline, and provided Feedback to each Leader.
  5. Entire company trained in Problem Solving, Go&See, and Action Plan methodology.

Implemented Results

  1. Reduced backlog to zero.
  2. Increased factory-wide productivity by 26%.
  3. Reduced rework from 77% to 16%.