Performance Management

We resolve operating system gaps

Cost - Reduction of Semi-finished Scrap

For industry: Tier 1 Agribusiness

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Project Challenge

Reduce scrap rate of finishing lines from 3.2% to 2%.

Strategy Applied

  1. Defined working group and objective.
  2. Identified the 3 main problems causing scrap using: Brainstorming, Cause and Effect Diagram, and Pareto Analysis.
  3. Defined action plan with monthly review meetings using the PDCA cycle.

Implemented Results

  1. Scrap rate fell from 3.2% to 2.1%.
  2. Annual cost reduction of US$ 200 thousand.