Performance Management

We resolve operating system gaps

Cost - Reduction of Industrial Scrap

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Project Challenge

  1.  Reduce scrap and rework in the machining area.
  2. Ensure scrap levels that allow payment of Profit Sharing (PLR) to operators.

Strategy Applied

  1. Define working group and objectives.
  2. Initial analysis using ISHIKAWA-Fishbone.
  3. Containment and machine stoppage in case of scrap above expected.
  4. Use of A3.
  5. Implemented hour/hour management with monitoring of scraps, reworks, and their causes.
  6. Pareto of causes

Implemented Results

  1. Reduced rework by 79%.
  2. Reduced scrap cost by 96%.
  3. Delivery performance of the machining area increased from 60% to 98%.
  4. Profit Sharing (PLR) was paid.