Performance Management

We resolve operating system gaps

Cost - Eliminate Extra Freight

For industry: Tier 2 Automotive

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Project Challenge

Eliminate Extra Freight and leverage OTD from 80% to 95%.

Strategy Applied

  1. Defined working group and objectives.
  2. Situation diagnosis using brainstorming.
  3. Defined action plan using Pareto analysis and VSM.
  4. Focused on conventional finishing lines, eliminating bottlenecks, optimizing production flow and information, implementing 5S, reviewing stocks (WIP), and implementing “Shop Floor Management”.

Implemented Results

  1. OTD increased from 80% to 98%.
  2. Extra Freight decreased from an average of 70 thousand euros/month to 14 thousand euros/month, an annual reduction of 700 thousand euros.